アルミボトルをカスタマイズするにはどうすればよいですか？

導入

探しているなら アルミボトル 製品の梱包については、この記事を必ずお読みください。この記事にはアルミボトルに関する情報がまとめられています。

1. アルミボトルとは何ですか？

1.1 アルミニウムの概要

アルミニウムは、元素記号 Al、原子番号 13 の化学元素です。アルミニウムは、地球の殻の中で酸素とケイ素に次いで 3 番目に豊富な元素であり、地球の地殻で最も豊富な金属です。アルミニウムは非常に軽く、相対密度は 2.7g/cm3 です。延性、導電性、熱伝導性、耐熱性、耐放射線性に優れており、航空、建設、自動車、電気、包装などの重要な産業分野で広く使用されています。

材料工学における「アルミニウム」とは、アルミニウムという元素をベースとするすべての材料を意味します。これには、純アルミニウム (少なくとも 99% Al)、超高純度アルミニウム (少なくとも 99.7% Al) が含まれます。

1.2 アルミボトルとは？

アルミボトルとは、アルミニウム（イギリス英語ではアルミニウム）でできた瓶のことです。

一部の国では、「」とも呼ばれます。 アルミフラスコ または アルボートル.

あアルミボトル の一種です 金属ボトル。 1070Aアルミニウムスラグ(99.7% Al)で作られています。アルミボトルの製造工程には、衝撃押出、内面塗装、印刷、ネッキング、ネジ成形などの工程が含まれます。

人々の環境への意識が高まっているため、アルミボトルを使用するというアイデアはさらに普及し始めるでしょう。ただし、アルミボトルの価格はガラスボトルやペットボトルに比べて少し高いことに気づくかもしれません。さて、人々がアルミニウムボトルを購入することを好むかどうかという問題が生じます。

2021年に15,000人の消費者を対象とした調査では、57%はパッケージが環境に有害な製品を購入する可能性が低いことが示されました。さらに、44% は有害な包装が施された製品の購入を拒否しました。結果は、73% の人々がより環境に優しいパッケージを購入するであろうことを示しています。さらに、20% は、環境に優しい製品を購入するために 10% 以上を支払う意思があると述べています。

消費者は、すぐにリサイクルできない、または完全にリサイクルできない包装製品に対する耐性を失っているため、従来のプラスチックやガラスのボトルの優れた代替品であるアルミニウムボトルの代替可能性を示しています。

2. なぜアルミボトルを使うのか？

アルミニウムは軽量で耐久性のある金属です。中には 30 年経ってもまだ使用されているボトルもあります。他のボトルではなくアルミニウム ボトルの使用を検討すべき理由は 7 つあります。

4.3 フリムフル容量と標準容量

ボトルの縁の容量 (全容量) は、液体を保持できるパッケージの最大容量です。オーバーフロー容量とも呼ばれます。

標準容量（充填容量）は業務用としては一般的な容量で、通常はボトルの肩の高さまでです。

アルミボトルの場合、通常は5%～7%のギャップを使用します。ポンプ、特に泡ポンプはスペースを占有するため、企業はポンプ ボトル用のギャップとして 10% を検討しています。

Brimful の容量を測定するにはどうすればよいですか?

1. 見積り方法： V=π*r2*H

V は体積を表し、π=3.14、

D: ボトルの底の直径

H: ボトルの高さ、通常は肩まで

2. ソフトウェアシミュレーション: 3D ソフトウェアを使用して、製品図面に従って容量をシミュレーションします。

3. 計量方法: ボトルを電子秤に乗せてゼロにリセットし、ボトルに水を入れます。その重さが体積となります。

3つの方法のメリットとデメリットの比較

4.4 Plastic Scew vs. Aluminum Screw

We use plastic screws on some aluminum bottles to replace aluminum threads, mainly because of the following :

長所

• More standard, small tolerance, high precision
• Abrasion-resistant
• Special threads that are not available in aluminum threads to fit custom pump head or cap

短所

• Low production efficiency, high cost
• Inconvenient recycling

4.5 CRC ( Child Resistant Cap)

A child-resistant Cap or CRC Cap is a “special packaging cap” specifically for children below five years. The CRC cap aims to reduce the risk of poisoning in children via the ingestion of hazardous items. CRC caps in aluminum bottles are mainly used in Pharmaceuticals, CBD, Chemicals, etc.

4.6 Is it safe to use aluminum bottles?

の aluminum bottle is safe for drinking. We know that there have been some concerns surrounding the safety of aluminum related to the food industry. We would never produce aluminum bottles that are harmful to our customers. We are using inner coating from PPG and Valspar, and both of them guarantee BPA-free components.

We always go further when it comes to safety tests. We carry out the certified tests imposed by safety regulations and independent tests from third-party laboratories every year that help us exceed stipulated safety levels. We have food-grade test reports from the US FDA and European LFGB that prove our aluminum drinking bottles’ safety.

Our bottles have been tested with many different drinks, including acidic beverages, sparkling beverages, milk, alcohol, and apple and lemon juice. However, we recommend not leaving drinks with natural fermentation processes inside the bottle for long periods, such as apple juice or milk. This natural process can produce gases and strong smells, which can be difficult to eliminate.

Our company has decades of aluminum bottle production experience, and we are backed by thousands of customers’ positive reviews about our products.

5. Surface treatment & Printing

The appearance of packaging usually determines what ends up in the shopping cart, making it all the more important to have attractive Printing on the packaging. In order to cope with any shape, any material, we offer you various printing technologies.

5.1 Polish

We use a high-speed rotating polishing wheel to press against the aluminum bottle so that the abrasive can roll and micro-cut the surface of the aluminum bottle, to get a bright processing surface.

5.2 Paint

We use spray guns to spray different colors of paint on the surface of aluminum bottles. Generally, customers provide us with a PANTONE color. Paint colors for aluminum bottles are: pink, red, black, white, and silver.

5.3 Anodized

Anodizing is a process in which an aluminum bottle is used as an anode, placed in an electrolyte solution for energization, and an aluminum oxide film is formed on the surface by electrolysis.

5.4 UV Coating

The atoms of the material in the vacuum chamber are separated from the heating source and hit the surface of the aluminum bottle, making the surface appear bright silver, bright gold, etc.

5.5 UV printing

UV printing is a unique digital printing method utilizing ultraviolet (UV) light to dry or cure the ink, adhesives, or coatings almost as soon as it’s hit the aluminum. UV printing does not need to make a printing plate. But UV printing takes a long time (10-30 minutes for a bottle), so it is generally used for samples. And it can only be printed on the flat part of the bottle, not on the bottle’s shoulder.

5.6 Screen printing

Screen printing is uses for screen and ink to transfer into an image onto a bottle. Each color may be used for each screen. If a design with multiple colors, it will need multiple screens. There are strong arguments in favor of screen printing for the decoration of bottles: Because of the high color opacity, the product does not shine through, even on a black bottle. Screen printing colors remain unchanged even under strong light.

5.7 Heat transfer printing

Heat transfer printing is a method of decoration method by heating and pressure. First, your custom logo or design is printed onto transfer film. Then the ink is thermally transferred from the film to tubes by heat and pressure.

5.8 offset printing

Offset printing is a printing method in which the graphics on the printing plate are transferred to the substrate through the rubber. Rubber plays an irreplaceable role in Printing, such as it can make up for the uneven surface of the substrate so that the ink can be fully transferred

5.9 Printing difference

The main printing processes for custom printed aluminum bottles are silk screen, heat transfer printing, and offset printing. The following are the differences between these three printings:

5.10 4 Basic things about aluminum bottles printing

5.10.1 PANTONE Color

PANTONE color is a world-renowned color authority. It covers the color communication system of Printing, textile, plastics, graphics, digital technology and other fields. It has become the international unified standard language for the exchange of color information today. We recommend that customers mark the Pantone color number on the artwork. Tools like Adobe Illustrator & Photoshop can substitute a hex or RGB value for the closest Pantone color.

There are there types of PANTONE color in aluminum bottle artwork.

1. Coated color card: end with C letter, such as 3330C
2. Uncoated color card: end with U letter, such as 3330U
3. Metal color card: start with 8, such as 8312

5.10.2 9 colors printing

Nine colors printing means that there are only nine spot colors (PANTONE color) on the design draft at most. If your artwork exceeds nine colors, a few colors can be mixed by color contrast. The printing effect of mixed color is worse than spot color.

5.10.3 Create Outlines

The Create Outline function allows you to convert your text into objects. Because our computer may not have the font of the customer’s artwork, the designer will prompt that the font is missing when opening the artwork. Therefore, the designer will create outlines before sending artwork. The artwork can be opened regardless of whether there are fonts on our computer.

5.10.4 Requirements For Artwork

Following requirements are preferred:

• Two files ( ai and pdf), ai is used for modify and plate making, pdf is used to confirm the overall effect
• Sofware: Illustrator CC 2018 (or lower), CorelDRAW X8(or lower)
• Vectorized Illustrator file (ai, eps)
• Fonts to be delivered separately (only used in case of text changes)
• Illustrations in artwork: 300dpi should be included

Additional requirements:

• Colors: The number of plates/colors is limited to 8. Fine screens, barcodes, small positive texts can / must be placed on a separate plate
• Full-color work: Printing of more than two colors on top of each other is limited because of ink contamination. Special Pantone colors have preference over CMYK.
• Barcode Bars: Should be in a horizontal position
• Colors: Basecoat: white, transparent; Inks: all PANTONE Colours; Over-varnish: gloss, matt
• Type size: Positive text ≥ 5pt;Negative text ≥ 6pt
• Line size: Positive lines ≥ 0.4p; Negative lines ≥ 0.5pt

6.  Aluminum Bottle Production Process