EN 14850: Measurement of Contact Height for 25.4 mm Aerosol Containers

EN 14850 contact height measurement for 25.4 mm aerosol cans using digital gauge instrument

Standard Overview

EN 14850 defines the standardized measurement method for contact height on metal aerosol containers with a 25.4 mm aperture.

It does not define container geometry, but specifies how clinch-relevant geometry must be measured to ensure repeatability across filling lines and suppliers.

Key insight: Contact height is a functional measurement linking container, valve cup, and clinching jaws.

Scope and Applicability

  • Tinplate containers according to EN 14847
  • Aluminium containers according to EN 15006
  • Valve cups according to EN 14848

The method applies exclusively to 25.4 mm aerosol systems.

Definition of Contact Height

Contact height (h) is defined as the distance between:

  • The horizontal tangential plane of the aperture lip
  • The centre of curvature of the clinching jaw extremity
Definition of contact height in relation to aperture and clinching jaw geometry
Figure 1 — Definition of contact height h in relation to the aperture and clinching jaw geometry
  • Di – Internal diameter of aperture = 25.4 mm
  • t – Wall thickness of valve cup = 0.3 mm
  • R – Radius of clinching jaws = 1.2 mm
  • CD – Clinch diameter of jaws = 27.1 mm
  • h – Contact height
Engineering insight: Contact height is not a pure container dimension but a can–valve–tool interface parameter.

Measurement Principle

The measurement reproduces the real clinching condition by simulating the geometry of the clinching jaws acting through the valve cup wall.

Measurement principle showing point of hard contact and clinching jaw diameter
Figure 2 — Measurement principle showing (1) point of hard contact and (2) clinching jaw diameter CD

Key – Figure 2

  • 1 – Point of hard contact between measuring radius and internal aperture profile
  • 2 – Diameter of the clinching jaws (CD)

Instrument Geometry

To achieve equivalence with real clinching, the clinching jaws are replaced by a dedicated measuring instrument.

Instrument geometry showing contact height and the fixed instrument constant
Figure 3 — Instrument geometry showing contact height h and the fixed instrument constant

Key – Figure 3

  • 1 – Contact height (h)
  • 2 – Constant of the measuring instrument

Measurement Procedure

Equivalent Measuring Radius

The measuring radius r is defined as:

r = Rc + t

  • Rc – Radius of curvature of clinching jaws = 1.2 mm
  • t – Valve cup wall thickness = 0.3 mm

Resulting in:

r = 1.5 mm

Engineering meaning: This radius represents the effective contact between jaw and valve cup during clinching.
EN 14850 contact height measuring instrument for 25.4 mm aerosol container aperture
Dedicated EN 14850 measuring gauge used to determine contact height (h) for 25.4 mm aerosol containers

Instrument Constant (0.35 mm)

The centre of the measuring radius is positioned at a fixed horizontal offset from the internal tangent of the aperture.

This constant is derived from:

R + t − (CD + 2t − Di) / 2 = 0.35 mm

Critical rule: The 0.35 mm value is a fixed geometric constant and must not be adjusted.

Measurement Steps

  1. Zero the instrument using the reference setting piece
  2. Position the instrument to achieve hard contact
  3. Measure contact height at three equidistant positions
  4. Record mean, maximum, and minimum values

Why Contact Height Matters

Correct contact height supports:

  • Consistent clinch geometry
  • Uniform gasket compression
  • Stable sealing performance

However, EN 14850 clearly states that contact height alone does not guarantee leak-tightness.

Engineering reality: Tool wear, jaw geometry, and gasket behavior remain decisive.

Relationship with Other Standards

  • EN 14847 – Tinplate aperture dimensions
  • EN 15006 – Aluminium aperture dimensions
  • EN 14848 – Valve cups
  • EN 15010 – Clinch-related tolerances
  • FEA 216 – Clinching jaw bearing surfaces
Download the Standard PDF

This document provides EN 14850, describing the method for measuring contact height in metal aerosol containers with a 25.4 mm aperture. It defines test procedures and instrumentation requirements to support correct clinch adjustment and consistent sealing performance.

FAQ – Engineering & QA

No. It is a standardized measurement method, widely used for tooling setup and audits.

No. It is a necessary reference value but not a standalone sealing criterion.

They reveal ovality and local forming deviations that single-point checks may miss.

No. Only the EN 14850-type instrument reproduces real clinching geometry.

During setup, after tooling changes, and whenever sealing performance shifts.

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