Aluminum Aerosol Cans Manufacturer
Aluminum Aerosol Can
Shining Packaging is a leading manufacturer of high-quality aluminum aerosol cans, serving global clients with innovative packaging solutions. Crafted from 99.7% pure aluminum, our lightweight yet durable cans are available in customizable heights and shapes (round, flat, bullet, rim, specialty), ensuring sustainability and versatility. Their corrosion-resistant properties make them ideal for food, chemical, and personal care products, meeting stringent industry standards.
Custom Aluminum Aerosol Can
Capacity
22–1000 ml
Printing
8–9 colors
Diameter
22-80 mm
Interior Coating
Standard EP, PAM
Deformation Pressure
1.2 MPa / 1.8 MPa
Burst Pressure
1.4 MPa / 2.1 MPa
MOQ
20,000 PCS
Crafted from 99.7% aluminum slugs through cold extrusion, our aluminum monobloc aerosol cans are polished, internally coated, printed, and necked to create high-quality empty cans. Aluminum’s excellent ductility allows for versatile shoulder shapes, including round, flat, rim, bullet, gorge, and custom designs.
Aluminum Aerosol Can Size
Shining Packaging offers aluminum aerosol cans with diameters from 22 mm to 80 mm and heights from 56 mm to 300 mm, covering capacities from 22 ml to 1000 ml. We provide standard and customized sizes to meet your needs. The table below lists common sizes, with “Liquid Gas” referring to traditional aerosol cans using hydrocarbon propellants and “Compressed Gas” referring to Bag-on-Valve (BOV) cans using compressed air or nitrogen.
| Size (mm) | Full Capacity | Liquid Gas | Compressed Gas |
|---|---|---|---|
| Φ22 × 52 | 17 ml | 12 ml | — |
| Φ22 × 68 | 23 ml | 15 ml | — |
| Φ25 × 65 | 28 ml | 20 ml | — |
| Φ25 × 95 | 41 ml | 30 ml | — |
| Φ35 × 65 | 53 ml | 40 ml | 30 ml |
| Φ35 × 88 | 75 ml | 50 ml | — |
| Φ35 × 105 | 89 ml | 50 ml | — |
| Φ38 × 90 | 89 ml | 50 ml | — |
| Φ35 × 125 | 110 ml | 75 ml | — |
| Φ38 × 110 | 110 ml | 75 ml | — |
| Φ40 × 100 | 110 ml | 75 ml | — |
| Φ38 × 125 | 120 ml | 80 ml | 65 ml |
| Φ35 × 135 | 125 ml | 85 ml | 65 ml |
| Φ35 × 156 | 140 ml | 100 ml | 75 ml |
| Φ38 × 138 | 140 ml | 100 ml | 75 ml |
| Φ40 × 125 | 140 ml | 100 ml | 75 ml |
| Φ45 × 105 | 140 ml | 100 ml | 75 ml |
| Φ38 × 165 | 150 ml | 125 ml | 100 ml |
| Φ40 × 140 | 150 ml | 125 ml | 100 ml |
| Φ40 × 156 | 175 ml | 125 ml | 100 ml |
| Φ45 × 125 | 175 ml | 125 ml | 100 ml |
| Φ45 × 150 | 210 ml | 150 ml | 125 ml |
| Φ50 × 125 | 210 ml | 150 ml | 125 ml |
| Size (mm) | Full Capacity | Liquid Gas | Compressed Gas |
|---|---|---|---|
| Φ53 × 110 | 210 ml | 150 ml | 125 ml |
| Φ45 × 190 | 270 ml | 200 ml | 150 ml |
| Φ50 × 156 | 270 ml | 200 ml | 150 ml |
| Φ53 × 142 | 270 ml | 200 ml | 150 ml |
| Φ53 × 160 | 300 ml | 225 ml | 175 ml |
| Φ50 × 190 | 335 ml | 250 ml | 200 ml |
| Φ53 × 173 | 335 ml | 250 ml | 200 ml |
| Φ59 × 142 | 335 ml | 250 ml | 200 ml |
| Φ53 × 190 | 350 ml | 275 ml | 225 ml |
| Φ50 × 225 | 405 ml | 300 ml | 250 ml |
| Φ53 × 205 | 405 ml | 300 ml | 250 ml |
| Φ59 × 169 | 405 ml | 300 ml | 250 ml |
| Φ66 × 143 | 405 ml | 300 ml | 250 ml |
| Φ53 × 242 | 520 ml | 400 ml | 300 ml |
| Φ59 × 214 | 520 ml | 400 ml | 300 ml |
| Φ66 × 178 | 520 ml | 400 ml | 300 ml |
| Φ59 × 265 | 650 ml | 500 ml | 400 ml |
| Φ66 × 218 | 650 ml | 500 ml | 400 ml |
| Φ66 × 260 | 800 ml | 600 ml | 500 ml |
| Φ74 × 210 | 800 ml | 600 ml | 500 ml |
| Φ74 × 263 | 1000 ml | 750 ml | 600 ml |
| Φ80 × 226 | 1000 ml | 750 ml | 600 ml |
Aluminum Aerosol Can Shapes
Available in various diameters, our aluminum aerosol cans feature diverse shoulder profiles, including round, bullet, rim, flat, gorge, and specialty shapes. Custom monobloc cans are also available. Combined with 360-degree printing and a variety of actuators and overcaps, these cans ensure your product stands out on the shelf.
Round(25.4mm)
Round (20mm)
Rim
Gorge
Flat
Specialty 1
Specialty 2
Specialty 3
Specialty 4
Specialty 5
Key Features
Detail of Aluminium Monobloc Cans
—01
Diameter and Volume
Our aluminum aerosol cans range from 20 ml to 1000 ml, offering flexibility to accommodate various product volumes and formulations.
—02
Openings Size
Standard openings are 1 inch (25.4 mm) or C2 (20 mm). We supply compatible valves, spray nozzles, actuators, and caps for diverse applications.
- 1 inch (25.4 mm)
- 20mm
- Custom options
—03
Opening Curl
We offer two opening solutions: no-machined curl and machined curl. Machined curls provide superior sealing and a larger contact area with the valve.
- machined curl
- no-machined curl
—04
Printing Options
Our cans support 8–9 color printing with glossy or matte finishes. Choose a white base for vibrant colors or a colorless base for a brushed aluminum effect.
- 8-9 color print
- Glossy
- Gradient
- Colourless Base
- Matte
- White Base
—05
Interior coating
Featuring trusted brands like PPG and Valspar, our internal coatings include Standard EP, PAM, polyester-based, or water-based options. Compatibility testing is recommended, and we can accommodate specific brand and model requirements.
- PPG
- Valspar
—06
Actuator, Valve, and Overcap
Our cans are paired with tailored accessories for liquids, foams, powders, or creams, ensuring optimal performance for your product.
Aluminum Aerosol Can Manufacturer
Shining operates fully automated production lines capable of manufacturing 100 to 150 spray cans per minute. Our process encompasses cold extrusion molding, polishing, interior coating, varnish, clean, storage, printing and drying ensuring product precision and quality.
Aluminum Aerosol Can Industries
Personal Care
Aluminum aerosol cans are preferred for their non-reactive, skin-safe properties. Touch-free dispensing prevents contamination, while precise mist or foam delivery enhances user experience for products like deodorants. Their lightweight, sustainable design appeals to eco-conscious consumers.
- Aerosol deodorant >>
- Aerosol breath spray
- Aerosol antiperspirant >>
- Aerosol shaving cream >>
- Heat protectant aerosol spray
- Aerosol saline spray
Cosmetics
Aluminum aerosol cans ensure ingredient integrity by blocking UV light and oxygen, delivering hygienic, fine-mist application for products like setting sprays and dry shampoos. Their compatibility with fragrances preserves scent profiles, and their lightweight, shatter-resistant design is ideal for travel-sized premium products.
- Aerosol hairspray >>
- Aerosol suntan lotion
- Aerosol setting spray
- Aerosol makeup foundation >>
Food Products
Food-grade safe, aluminum aerosol cans prevent metallic taste transfer and maintain freshness with hermetic seals. Precision valves enable controlled dispensing for oil sprays or whipped toppings, while lightweight construction facilitates kitchen handling.
- Aerosol cheese >>
- Aerosol whipped cream >>
- Aerosol cool whip
- Aerosol cooking spray
- Aerosol butter spray
- Olive oil aerosol spray >>
- Aerosol oil spray
Aluminum Aerosol Can Cases
Why shining Packaging?
Aluminum Aerosol Can Supplier
As a trusted supplier, Shining Packaging holds ISO9001, DOT, and Sedex certifications and complies with FDA and LFGB food-grade standards. Our one-stop OEM packaging services are supported by rigorous quality inspections to ensure excellence.
- Our Services
- Product Projection Mapping
- 3D Renderings
- Printing design draft
- 3D printing
- UV digital printing
- Filling suggestions
- Our Quality Control
- Water bath tester
- Water Leakage Test
- Deformation and Burst Test
- cross-hatch test
- Inner Coating Tester
- Can Size testing
Related Products
Have Questions?
Frequently Asked Questions
What is an aluminum monobloc aerosol can?
An aluminum monobloc aerosol can is a seamless, single-use container made from aluminum, designed to dispense sprays or foams under pressure via a valve system. With a 25.4 mm aperture, it is widely used in cosmetics, pharmaceuticals, and household goods for its lightweight, corrosion-resistant properties.
What are the pressure requirements for your aerosol cans?
Our aluminum aerosol cans are tested for:
- Deformation Pressure: Minimum 1.2 MPa (standard) or 1.8 MPa (high-pressure) to ensure structural integrity.
- Burst Pressure: Minimum 1.4 MPa (standard) or 2.1 MPa (high-pressure) for safety. Higher pressures can be customized as needed.
What are the dimensional specifications for aluminum aerosol cans?
Key dimensions for our 25.4 mm aperture cans include:
- Can Mouth Outer Diameter: 31.30 mm ± 0.20 mm
- Can Mouth Inner Diameter: 25.40 mm ± 0.10 mm
- Contact Height: 4.25 mm ± 0.20 mm
- Can Body Outer Diameter: Varies by design, ± 0.20 mm
- Can Height: Varies by design, ± 0.5 mm
- Crimping Radius: 1.50 mm
These ensure compatibility with standard filling, sealing, and valve systems.
How are the coatings on aluminum aerosol cans tested for durability?
Coatings undergo:
- Adhesion Test: A 1 mm grid is cut, and adhesive tape (e.g., 3M 610) is applied and removed; coatings must remain intact.
- Hardness Test: External coatings achieve ≥2H hardness to resist scratches.
- Heat Resistance Test: Cans are submerged in 55°C water for 15 minutes without peeling or wrinkling.
- Curing Test: Coatings withstand 20 solvent-soaked cloth rubs without damage.
Has your factory obtained certification from the U.S. DOT?
Yes, our factory holds U.S. DOT 2P/2Q certifications and serves numerous U.S. clients.
How is the internal coating’s integrity verified?
Internal coating integrity is tested by measuring electrical conductivity (maximum 30 mA), ensuring no defects like pinholes or cracks that could allow aluminum to react with the product.
